The Three-Disc Electromagnetic Separator is an advanced solution for separating minerals with varying magnetic susceptibilities. This machine is designed to maximize recovery and purity while minimizing operational costs.
Key Features
Multi-Outputs: Capable of separating up to 6 different minerals in a single pass, the separator produces 100% clean magnetic fractions with high magnetic recovery rates.
Adjustable Magnetic Intensity: The separator features an adjustable magnetic intensity mechanism, allowing settings from 0 to 20,000 gauss. This flexibility enables the effective extraction of paramagnetic particles.
Magnetic Circuit Isolation Design: The magnet circuit is independently designed to prevent flux leakage, ensuring efficient operation. Heavy non-magnetic brackets support the magnets, enhancing durability.
Feed and Belt Speed Adjustment: The machine allows for precise adjustment of the feed rate, delivering a thin, uniform stream of material to the belt conveyors. Additionally, it includes a feed belt velocity adjustment mechanism for better control of material flow.
Economical Operation: Built from high-quality materials, this separator is designed for cost-effective operations. It produces clean magnetic fractions that typically require no further treatment.
Applications
Mineral Processing: Perfect for the separation of a wide range of minerals, including ilmenite, monazite, tungsten, tin, tantalum, and various iron ores.
Industrial Use: Ideal for industries that need efficient sorting of magnetic and non-magnetic ores, enhancing overall resource recovery.
The Three-Disc Electromagnetic Separator is an essential piece of equipment for any mineral processing facility, providing reliable performance and versatility to meet diverse separation needs.
Product Info Gallery
Explore the benefits of the Three-Disc Electromagnetic Separator and see how it can improve your mineral separation processes!
Working Principle
Dry feed material (e.g. beach sands) is discharged from a hopper onto a Vibratory Feeder tray. The material is evenly fed onto a thin conveyor belt. An even and mon-layer of material is conveyed under the rotating high-intensity magnetic discs. Whilst underneath the magnetic discs, magnetic particles are attracted to the high-gradient magnetic zones. These captured particles are then carried by the rotating discs to the discharge chutes where they are released. Scrapers that are mounted on each of the chutes ensure the total discharge of the extracted magnetic particles. Any non-magnetic feed material will pass under each of the three discs and discharge at the end of the conveyor.
Technical Data
Model
3PC-500
3PC-600
3PCX600
Magnetic intensity
1000Gs-17000Gs
1000Gs-18000Gs
1000Gs-20000Gs
Number of disk
3 Pieces
3 Pieces
3 Pieces
Diameter of disk
500mm
600mm
600mm
Rotation Speed of magnetic disk
25-40 r/min
22-38 r/min
22-32 r/min
Power supply
380V
380V
380V
Exciting coil
4 Units
4 Units
4 Units
Matching motor
0.75 KW
1.5 KW
1.5 KW
Exciting power
1.5 kw
1.6 kw
1.6 kw
Coil temperature
65 °C
65 °C
65 °C
Rated current of coil
1.1-1.8 A
1.2-1.9 A
1.2-2.2 A
Duty rating
Continuous
Continuous
Continuous
Feed width
210 mm
300 mm
300 mm
Feed size
≤2 mm
≤2 mm
≤2 mm
capacity
100-500 kg/h
120-800 kg/h
80-800 kg/h
Overall Size
280cm×80cm×122cm
320cm×87cm×116cm
315cm×90cm×125cm
Weight
1900 kgs
2200 kgs
2300 kgs
Related Products
Dry Magnetic Separator
Wet Magnetic Separator
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Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 06 May, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
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At Afrimart, we strive to process all orders promptly. Once the payment has been successfully cleared into our account, your order will be processed within 2 to 5 business days. Please note that this processing time excludes weekends and public holidays.
Following the processing of your order, the estimated delivery lead time ranges between 35 to 60 days. However, please be aware that this timeframe is subject to variations due to potential delays in shipping and customs clearance. While we aim to adhere to the original delivery schedule, unforeseen circumstances may occasionally extend the delivery window beyond the anticipated 35 to 60 days.
In the event of high demand or other factors leading to longer shipping times for certain items, we will communicate any expected delays during the initial order confirmation. We appreciate your understanding and patience as we work to ensure your order arrives as swiftly as possible.